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P0684

Professional

Glow Plug Control Module to PCM Communication Circuit Range/Performance

What Does P0684 Mean?

The PCM has detected that the communication between the glow plug control module (GPCM) and PCM is outside its expected range or performance parameters. The communication link exists but is transmitting data that is erratic, delayed, or inconsistent. This can cause incorrect glow plug timing, improper glow duration, or false glow plug status reporting to the driver.

Common Causes

30%

Intermittent connection in the GPCM-to-PCM communication circuit

Communication harness
Connector terminals

30%

Glow plug control module with degraded communication output

Glow plug control module

20%

High resistance in communication wiring due to corrosion

Wiring harness
Splice connections

10%

Low voltage supply to GPCM affecting signal quality

GPCM power feed wire
Fuse
Relay

10%

PCM communication port marginal performance

PCM

Diagnostic Steps

1

Monitor the GPCM communication data stream in real time using the scan tool; look for erratic values, dropouts, or data that doesn't match actual glow plug behavior.

2

Wiggle test the GPCM and PCM connectors while monitoring communication data for intermittent disruptions that indicate a loose connection.

3

Measure the voltage supply and ground at the GPCM; ensure battery voltage is present at the power pin and ground resistance is less than 0.1 ohms.

4

Check the communication wiring for proper resistance values and verify no excessive resistance exists at any splice or connector junction.

5

Monitor the communication signal with an oscilloscope to verify proper signal amplitude and timing; degraded signals indicate a hardware failure in the GPCM or wiring.

Estimated Repair Cost

$150 - $800

Parts + labor, varies by vehicle and location

Frequently Asked Questions

What does P0684 mean?

The PCM has detected that the communication between the glow plug control module (GPCM) and PCM is outside its expected range or performance parameters. The communication link exists but is transmitting data that is erratic, delayed, or inconsistent. This can cause incorrect glow plug timing, improp...

What causes P0684?

The most common cause of P0684 (Glow Plug Control Module to PCM Communication Circuit Range/Performance) is: Intermittent connection in the GPCM-to-PCM communication circuit

How much does it cost to fix P0684?

Typical repair costs for P0684 range from $150 to $800, depending on the vehicle, location, and whether you do it yourself or go to a shop.

Is it safe to drive with P0684?

Generally safe to drive. The glow plug system may operate with degraded timing or accuracy, leading to suboptimal cold starts. The dash glow plug indicator may not display correctly. Repair before cold weather to ensure reliable starting.

How do I diagnose P0684?

Start by connecting an OBD2 scanner to read the code and any freeze frame data. Then follow the diagnostic steps specific to P0684 to identify the root cause.

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Quick Info

Category

Powertrain

System

Diesel Cold Start / Glow Plug System

Difficulty

Professional

Type

Generic (SAE)

Recommended Tools

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